Smart Battery Room Management

Improve Productivity. Reduce Costs. Extend Battery Life.

Turn Battery Chaos into Clarity

Downtime, unplanned battery swaps, and premature failures cost more than time—they impact throughput, morale, and the bottom line. Intelligent Battery Operating System (iBOS) delivers real-time visibility into your battery room so you can stop reacting and start optimizing.

691

Battery Rooms
Monitored

59,163

Chargers
Tracked

112,709

Batteries
Managed

16

Years of
Experience

What iBOS Delivers

Boost Productivity

Ensure your team always has enough charged, cooled down batteries with automation that keeps operations moving by eliminating guesswork and guiding battery selection.

Reduce Asset Value

Identify underused, surplus, or mismanaged batteries to prevent unnecessary purchases and standardize best practices across sites.

Extend Battery Life

Use proactive maintenance alerts and usage tracking to eliminate avoidable failures and maximize ROI.

Scale Savings Across Every Site

Most corporate teams don’t have visibility into what’s happening inside their battery rooms—and that’s where millions in waste live. iBOS changes that. In one example, a national wholesale grocer eliminated over $1.2M in unnecessary battery assets by deploying iBOS across 18 sites. If you manage operations across multiple locations, the opportunity to unlock hidden savings and increase uptime is significant. Click here to learn more.

Empower Site Managers

Managers are responsible for keeping hundreds of forklifts moving across the operation—day after day, shift after shift. The productivity of the warehouse, its people, and equipment depends on the success of the battery room. Get real time data on day-to-day concerns including:

  • Run time
  • Battery rotation
  • Maintenance
  • Operator performance

iBOS gives the entire team—from the floor to the front office— all this and more to run efficiently, keep forklifts moving, and make decisions with confidence.

Explore the Full Platform

iBOS is more than a monitoring tool—it’s an intelligent operating system tailored to your environment.

iBOS® Core Intelligence

Keep your battery room running efficiently shift after shift with tailored guidance in your operators’ hands and effortless data capturing. Operators always know which battery to pick next, preventing mispicks and extending cool down time, automatically protecting battery health. Logging battery locations, tracking maintenance, and recording hourmeters only takes seconds, but those records stay linked to each battery for its entire life. By simplifying tasks for operators, iBOS Core Intelligence helps reduce downtime, prevent costly mistakes, and extend the life of your entire fleet.

iBOS® Data Services

For site managers and corporate teams, iBOS Data Services transform raw battery room data into clear activity and actionable insights. Managers can monitor operator accuracy, track fleet run time, manage maintenance completion with automatic scheduling, and spot trends to help teams work more efficiently. At the corporate level, iBOS Data Services give you eyes in the battery room without the site visit; real-time data helps prevent overbuying batteries, optimize capital planning, and measure ROI across sites.

iBOS® Operations Dashboard

Located directly in the battery room, the iBOS Operations Dashboard bridges the gap between on-the-floor activity and management by giving the whole team the information they need to succeed. It keeps operators accountable by tracking pick accuracy, identifying batteries that need location updates, and providing a real-time maintenance to-do list. For managers, it provides a performance snapshot without logging into a separate system, so you can spot issues and adjust workflows, giving your team the resources to learn and improve over the long term.

iBOS adapts to the complexity of your facility—whether you run a single shift high-throughput DC or a network of three shift 24/7 DC’s. It integrates seamlessly into your operation and scales without overloading your team.

What Our Customers Are Saying

iBOS gave us visibility we didn’t know we were missing. We streamlined operations and eliminated waste in just a few weeks.

– Operations Manager | National Grocer

More Resources

Battery Boneyard

The Hidden Costs of Unused Forklift Batteries—and How to Solve Them

Forklift batteries are critical assets in warehouse operations, yet they frequently go unused due to factors such as overlooked maintenance, damaged battery or charger components, and inefficient management practices. These neglected batteries often accumulate in what's commonly referred to as a 'battery boneyard.' This scenario isn't merely a visual nuisance; it represents significant tied-up capital and continuous maintenance expenses.
Read Blog

The Five Reasons You Need Good Battery Data

Understanding your battery assets plays a crucial role in the future of forklifts in North American warehouses, particularly in the context of sustainability, operational efficiency, and data-driven management. As forklift fleets increasingly shift to electric models, the effective management of batteries becomes central to maintaining productivity and minimizing downtime. Here are five reasons you need better data to make better decisions.
Read Blog

Five Compelling Reasons to Invest in Battery Data Tools

Understanding and managing your battery assets are critical for the evolving forklift fleets in North American warehouses. As the logistics landscape continues to emphasize sustainability, operational efficiency, and data-driven decision-making, batteries emerge as a cornerstone for maintaining productivity and minimizing downtime. This eBook examines five pivotal reasons why robust battery data is indispensable, offering detailed insights supported by authoritative statistics and industry case studies.
View e-Book

Unlocking Value: Tackling the Hidden Costs of Unused Forklift Batteries in Your Fleet

Are stagnant forklift batteries silently draining your budget? In large warehouse and distribution operations, unused forklift batteries often go unnoticed—but they carry significant hidden costs.
Download Webinar

See iBOS in Action

Fill out the form below and a product specialist will contact you for a live demo customized to your operation.