The true cost of hidden batteries: How a leading 3PL leveraged battery data to transform fleet uptime and ROI

Aerial view of a large distribution centre
Long lasting battery life is often an operational victory waiting to happen. When a leading 3PL took a closer look at their warehouse fleet, they saw a powerful opportunity to optimise. By analysing lead acid battery usage, they uncovered clear steps to streamline maintenance, ensure steady power delivery, and elevate daily throughput.
The secret? Unlocking full operational visibility.
With new insight into daily practices, the team identified simple ways to enhance charging schedules, perfect watering routines, and ensure balanced asset rotation across the warehouse floor.
By deploying Pulse360° Data Analytics Service, management transformed everyday equipment usage into clear, predictive insights:
  • Comprehensive Cell Visibility: Instantly highlights opportunities to protect cell health early.
  • Proactive Support: Shifts operations from reactive fixes to seamless, preventative care.
  • Operational Harmony: Alignment on best practices site-wide for every team member.

 

The result? The facility maximised battery fleet lifespans, fostered ideal operator habits, and secured near-perfect fleet uptime.
Read the full case study here: